Theoretical and experimental studies on the oil-based emulsion spray.

Oil-based emulsion is a common herbicide formulation in agricultural spray, and its atomization mechanism is different from that of water spray. In this paper, a theoretical model based on the characteristics of spray sheets was proposed to predict the spray droplet size for oil-based emulsion spray. An image processing method was used to measure droplet size distributions for different spray pressures and nozzle configurations, and the measured results were used to validate the theoretical model. The results show that oil-based emulsion spray is characterized by the web structure constituted by perforations. The liquid originally occupied by spray sheets eventually gathers in these web structures. The proposed theoretical model is based on the size of the nozzle exit, the angle of spray sheets, and the perforation number in the web structure, which are relatively easy to obtain. The theoretical droplet size is in inverse proportion to the square root of the perforation number in the web structure while in proportion to the square root of the area of the nozzle exit. The captured images of spray sheets and the measured droplet size distribution show consistency with the theoretical prediction. The difference between theoretical results and measured volumetric median diameter is less than 10% for different spray pressures and nozzles.

Drug injection and dispersion characteristics of an air-powered needle-free injector.

The present study aims to reveal the operational characteristics of the needle-free injector. Effects of operating parameters on the injection performance were experimentally investigated. A visualization experiment was performed to describe the dispersion pattern of water in gel. The results show that the peak stagnation pressure increases continuously with the driving pressure. The injection process comprises two distinct stages, which are characterized by the penetration and the dispersion of the drug, respectively. The nozzle diameter imposes a significant effect on the penetration ability of the needle-free injector. As the nozzle diameter increases, the stagnation pressure decreases nearly linearly and the injection duration is considerably shortened, but the jet power is increased. Among the three nozzle diameters investigated, the nozzle diameter of 0.25 mm satisfies the proposed criterion of the injection power. It is evidenced through the visualization experiment that the maximum penetration depth increases with the nozzle diameter. The width of the projection area of the water bulk is insensitive to the nozzle diameter. For a certain nozzle diameter, the projection area of the diffused water bulk increases linearly with increasing liquid volume.

Effect of oil-based emulsion on air bubbles in the spray sheet produced through the air-induction nozzle.

BACKGROUND: The air-induction spray featured by air bubbles involved in the spray sheet has attracted great attention in applications of agricultural spray due to its advantages of alleviating spray drift and promoting deposition. The objective of the presented study is to deepen the understanding of the mechanism of the air-induction spray through elucidating the effect of sprayed liquid on characteristics of air bubbles in the spray sheet. RESULTS: The air bubbles with relatively large sizes are stable for a long time span. As velocity of the water spray increases from 6.85 m s-1 to 17.87 m s-1 , average size of the air bubbles decreases from 383.21 µm to 236.47 µm. With the introduction of organosilicone surfactant, the surface tension of the sprayed liquid decreases from 67.38 mN m-1 to 31.32 mN m-1 ; accordingly, average size of the bubbles decreases from 383.21 µm to 160.9 µm. Compared to aqueous solutions spray, the oil-based emulsion spray is responsible for relatively small average size of air bubbles as the surface tension and spray velocity are respectively similar. CONCLUSION: Low drainage rate of the bubble lamella contributes to high stability of large air bubbles. The decrease of the average size of air bubbles is responsible for small volumetric median diameter of oil-based emulsion spray compared with water spray. Besides the increase of the spray velocity and the decrease of the surface tension, the Marangoni effect caused by dynamics of oil droplets at air-liquid interface also contributes to the decrease of average size of air bubbles. © 2022 Society of Chemical Industry.

Visualization of the evolution of bubbles in the spray sheet discharged from the air-induction nozzle.

BACKGROUND: The air-induction nozzle greatly reduces drift potential by increasing spray droplet size compared with a standard flat-fan nozzle. The current study aims to reveal the mechanism behind the formation of large droplets through the air-induction nozzle from the aspect of bubble evolution in the spray sheet. RESULTS: Bubble break-up leads directly to the formation of perforations because large bubbles reach both sides of the spray sheet. The surface disturbance induced by bubble break-up modulates spray sheet thickness, which indirectly leads to the generation of perforations. Compared with the spray pressure, nozzle configuration has a more significant effect on both the volumetric flow rate of intake air and the thickness of the spray sheet. As the nozzle is changed from ID-120-01 to ID-120-05, the volumetric flow rate of intake air increases by 801.30% at a spray pressure of 0.3 MPa, whereas spray sheet thickness increases by 412.50% at a radial distance of 10 mm. CONCLUSION: Bubble break-up is the main reason for the generation of perforations within an air-induction nozzle, leading to early break-up of the spray sheet and the production of large spray droplets. Bubble break-up can be effectively controlled by modifying the nozzle configuration.

The acquisition and measurement of surface waves of high-speed liquid jets.

ABSTRACT: The instability analysis of the liquid jet issuing into ambient air was conducted with an emphasis placed upon the evolution of surface waves of the jet. An experiment was designed to visualize the microscopic morphology on the surface of a liquid jet. A spectral method was proposed to measure wavelength from the obtained jet images. We also discuss key setup parameters that significantly affect the resolution of desired jet features and the accuracy of the spectral measurement. The results show that the liquid jet near the nozzle exit can be divided into a laminar section, a transition section, an instability section, and a turbulence section. Surface wave scales range from 0.06 to 0.11 times of the nozzle diameter with the atomization breakup regime. For the atomization breakup regime, the growth ratio of the surface waves of the instability section is 0.06 which is 1.5 times the value of the second wind-introduced breakup regime and 3 times the value of the first wind-introduced breakup regime.

Fluid dynamics aspects of miniaturized axial-flow blood pump.

Rotary blood pump (RBP) is a kind of crucial ventricular assist device (VAD) and its advantages have been evidenced and acknowledged in recent years. Among the factors that influence the operation performance and the durability of various rotary blood pumps, medium property and the flow features in pump's flow passages are conceivably significant. The major concern in this paper is the fluid dynamics aspects of such a kind of miniaturized pump. More specifically, the structural features of axial-flow blood pump and corresponding flow features are analyzed in detail. The narrow flow passage between blade tips and pump casing and the rotor-stator interaction (RSI) zone may exert a negative effect on the shear stress distribution in the blood flow. Numerical techniques are briefly introduced in view of their contribution to facilitating the optimal design of blood pump and the visualization of shear stress distribution and multiphase flow analysis. Additionally, with the development of flow measurement techniques, the high-resolution, effective and non-intrusive flow measurement techniques catering to the measurement of the flows inside rotary blood pumps are highly anticipated.

Small-Scale Morphological Features on a Solid Surface Processed by High-Pressure Abrasive Water Jet.

Being subjected to a high-pressure abrasive water jet, solid samples will experience an essential variation of both internal stress and physical characteristics, which is closely associated with the kinetic energy attached to the abrasive particles involved in the jet stream. Here, experiments were performed, with particular emphasis being placed on the kinetic energy attenuation and turbulent features in the jet stream. At jet pressure of 260 MPa, mean velocity and root-mean-square (RMS) velocity on two jet-stream sections were acquired by utilizing the phase Doppler anemometry (PDA) technique. A jet-cutting experiment was then carried out with Al-Mg alloy samples being cut by an abrasive water jet. Morphological features and roughness on the cut surface were quantitatively examined through scanning electron microscopy (SEM) and optical profiling techniques. The results indicate that the high-pressure water jet is characterized by remarkably high mean flow velocities and distinct velocity fluctuations. Those irregular pits and grooves on the cut surfaces indicate both the energy attenuation and the development of radial velocity components in the jet stream. When the sample is positioned with different distances from the nozzle outlet, the obtained quantitative surface roughness varies accordingly. A descriptive model highlighting the behaviors of abrasive particles in jet-cutting process is established in light of the experimental results and correlation analysis.